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Thermography Thermography

Infrared Thermography

Infrared Thermography

Infrared Thermography

Infrared thermography offers a fast, non-contact method for identifying developing issues in electrical and mechanical systems before failure. By detecting abnormal heat patterns in operating equipment, your team can quickly pinpoint problems, prioritize repairs, and take action with confidence.
Equipment We Inspect

Equipment We Inspect

  • Motor Control Centers (MCCs)
  • Electrical Panels & Load Centers
  • Circuit Breakers & Disconnects
  • Power & Distribution Transformers
  • Automatic Transfer Switches
  • Motors & Generators
  • Batteries & UPS Systems
  • Bus bars, conductors, and splices
  • Capacitor banks

Why it Matters

Most equipment issues develop gradually, with a change in temperature often serving as the first measurable sign.

Loose or deteriorating electrical connections increase resistance and generate heat.
Overloaded circuits generate elevated temperatures.

Mechanical issues, such as misalignment or poor lubrication, increase friction and heat.

These conditions are not visible during standard inspections and are often missed until failure occurs.
Reduces unplanned downtime through early detection
Improves safety by identifying high-risk conditions before failure occurs.
Enables planned maintenance rather than reactive repairs.
Lowers repair costs by addressing issues early
Provides clear data to prioritize maintenance activities
Allows inspections to be performed without interrupting operations.
Caltrol conducts infrared inspections on energized electrical and mechanical equipment to identify abnormal temperature conditions and determine their cause. The focus is not only on detecting heat but also on translating findings into clear, prioritized actions for your maintenance team.

Our process includes:
  • Thermal imaging of critical assets under normal operating conditions
  • Visual verification of inspected equipment
  • Identification of temperature anomalies and affected components
  • Evaluation of severity based on operating conditions and standards
  • Root cause insight, where applicable

What you receive:
  • Thermal and visual images of each finding
  • Clear description of the condition and likely cause
  • Severity ranking (Critical, Serious, Monitor)
  • Recommended corrective actions with priority guidance
  • Structured report to support maintenance planning
Continuous Thermal Monitoring with Delta Thermal

Continuous Thermal Monitoring with Delta Thermal

For critical assets or hard-to-access equipment, periodic inspections may not provide sufficient coverage. Caltrol offers continuous thermal monitoring solutions with Delta Thermal to track temperature conditions in real time.

What it provides:
Continuous temperature monitoring of key components
Real-time alerts when conditions exceed defined thresholds
Trending data to identify gradual changes over time
Integration with your overall reliability and monitoring strategy

Where continuous monitoring makes sense:
Critical electrical assets where failure impacts production
Equipment with fluctuating loads or operating conditions
Remote or difficult-to-access locations
Systems requiring early warning between inspection intervals