Mining

SpartanPRO™ Industry Ready Solutions

Partnering with Spartan, Caltrol offers a library of SpartanPRO™ Mining industry-ready solutions that have been developed over the past 10 years while working with mining and mineral processing customers.

These site-tested solutions tackle the toughest and most economically-significant mining applications and can help bring operational performance in your plant to the next level.

Hard Rock Mining

Increase SAG mill throughput capacity by up to 8%, reduce specific energy, and minimize risk of trip/failure with dynamic load optimization. Option to optimize feed system for further improvements in consistency of operation and management of feed inventory.

Improve slurry density control and consistency through upset conditions, stabilizing feed to cyclones and increasing overall plant recovery. Option to fully integrate with the SpartanPRO^TM SAG solution.

Soft Rock Mining

Reduce short-term feed interruptions by up to 80% by optimally managing ore storage and feed bin inventories. Reduces dead-zone formation, stabilizes downstream processes and improves overall mill recovery.

Optimally control leach water addition to maintain product grade at product specifications and avoid over-leaching sellable product. Increases net plant product recovery rate by up to 0.5%.

Increase the selective production of high-value product by up to 10% by optimizing available inventory to keep compactors fully loaded, even through upset conditions.

Common

Improve cyclone separation efficiency by up to 5% and provide downstream processes with improved feed stability while minimizing issues like roping and plugging.

Improve flotation cell recovery by up to 5% by stabilizing froth levels and pull rates based on current production and inlet quality.

Reduce product sent to tails, improve thickener water/brine recovery, and increase throughput capacity by optimizing rise rate and/or underflow density while protecting critical equipment.

Improve overall plant stability by using available inventory to prevent upstream processes from upsets that impact downstream units. These relatively minor improvements have a major proven impact on overall product recovery, process availability, and plant stability.

Prevent wet product, reduce dryer trips, increase throughput capacity, and reduce specific energy consumption by up to 10%. Option to automate startup and shutdown sequences to ensure consistency of operation.

Reduce excess chemical costs by up to 10% and improve overall leaching efficiency by using a titration-customized control strategy designed to tackle the specific challenges of pH control applications.